1-2ton/h Small Animal Feed Manufacturing Process Design

Make Feed Pellets for Cattle or Poultry Animals

Based on the customer requirement, LIMA Machinery can supply equipment for 1t/h ~50t/h animal feed manufacturing process. Offer turnkey feed milling project plan for making feed pellets, mash feed and crumble feed with size varying from 1.5 mm to 18 mm based on the requirement of the customer. 

Machines Needed for 1-2TPH Small Animal Feed Manufacturing Plant

Before run your own animal feed production plant, view the factory layout of this small feed processing plant for reference. It is designed for 1-2 ton per hour animal feed production for one of our clients. This kind of feed mill design is suitable for producing both poultry feed and cattle feed, while some equipment choices may vary.

1-2ton/h Small Feed Processing Project

Offer turnkey project plan from feed manufacturing process design, equipment selection, equipment layout to installment, equipment debugging.

Main Equipment of the Small Feed Pellet Mill Plant

Welcome to contact us to get a complete and customized animal feed manufacturing business plan with detailed cost information!

Feed Making Machine and Feed Mill Layout Details

Feed Milling Factory Construction

Animal Feed Mixing Process & Machine

Feed Pelleting Process & Machine

Dedusting Process & Equipment

Electronic Control System

Many farmers are keeping poultry, like duck, chicken, broiler, hen, goose, pigeon, etc. for their meat, eggs, and other products, and they have to feed them regularly with pelletized feed, since it is available throughout the year. Hence there is a lot of demand for feed manufacturing machine which can be used for converting raw material into mash feed or pelleted animal feed. Some of the raw materials which are used for the feed mill are maize, grain, MBM, straw, grass, alfafa, molasses, it depends on the availability of the material. The capacity of the feed mill should be selected based on the demand for the material. (You maybe also interested in: how to make chicken feed?)

Setup Your Own Animal Feed Factory 

The animal feed manufacturing process design and equipment provided by LIMA Machinery has many advantages that attract customers from Mexico, America, Italy, India, Nigeria, Ghana, South Africa and more countries. 

Easy Operation: The animal feed manufacturing company only requires a couple of workers to operate it. Adult people who has the basic feed processing knowledgecan operate it very well after training. So, it also helps to reduce the running cost of your company.Wide Application: This poultry feed mill production line is also suitable to manufacture pelleted feeds for livestock,, fish and other animals.Low Investment Cost: Its compact size takes up less space and the installation and commissioning is relatively easy. Therefore, except the investment for the equipment itself. The extra cost for the pellet production line is really small.

Animal Feed Manufacturing Plant Cost Analysis

What's The Cost To Start Animal Feed Productio鈥媙 Business Plan? If you are about to start poultry or cattle feed business in India or other countries. Most farmers or businessmen would like to know how much money need to invest in the first place. In fact, the cost of setting up livestock feed mill is closed related various factors including feed formulation, production output, feed production process desgin, feed milling machine selection and factory layout. Here we can give some references for you:

About $10,000~$20,000 is needed for 1 ton/h feed milling machine. About $60,000 is needed for starting a 3 ton/h animal feed company which can make both mash feed and pelleted feed. Feel free to send us an inquiry to get customized project plan with exact cost list!

PS: When it comes to project invest cost, you need to consider raw materials, workshop rente, quipment cost, project installation and commissioning charges, production cost, labor cost and so on.

Animal Feed Manufacturing Process Design

The manufacturing process of animal feed can be divided into several stages, and there are specialized feed processing equipment for each stage of the production process. 

Step 01: Raw Materials Reception and Cleaning Process

The first stage involves receiving and cleaning the raw material such as grain, beans, grass or fish meals used for making pellet feed.

Step 02: Feed Crushing Process

The material is then passed into the hammer mill, where it is ground into a size which is suitable for making feed pellets.

Step 03: Feed Mixing Process

The crushed fodder materials are then passed through a feed mixing machine, where different ingredients are added to the feed raw material to ensure that the finished pellet contains all the required nutrients.

Step 04: Animal Feed Pelleting Process

The pelletization stage is the most important stage in the animal feed mill, since the feed powder is converted into pellets of the desired size and shape. Compared to the flat die feed pellet machine, the ring die feed pellet machine has a larger capacity. 

Step 05: Feed Pellets Cooling Process

The feed pellets are produced at a temperature of 88 degree centigrade and have a moisture level of 17-18%. For cooling, drying and storage, the moisture level should be reduced to 10-12% . Hence the feed pellets are passed through the pellet cooler, where they are cooled to a temperature which is close to room temperature, dried to reduce the moisture levels.

Step 06: Feed Pellets Packaging

After the animal feed pellets are produced, a semi automatic packing machine is used to put the pelleted feed in bags so that they can stored or transported to the end customer. A computerized machine will measure the feed of a specific amount for each bag, and it will be pneumatically discharged to the bag for packing. The bag with the pellets will move on a conveyor to the area where machines will automatically stitch the open tops of the bag, so that they can be transported.

The manufacturing process of animal feed pellets in industrial sacel or commercial scale feed pellet plant will be controlled using PLCs, which allows the settings to be adjusted and the entire process monitored. Depending on the animal for whom the feed is being produced, the ingredients can be altered as required. The conditioner is made from stainless steel and an axial sprayer is used to ensure that the pellets are properly cooked. The equipment used is highly efficient with precision shaft and gears used for accuracy and low noise.

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